Many specialty chemicals are produced using batch processing. Continous processing using catalysts, services, and systems from Applied Catalyss enables higher productivity with lower production costs. Applied Catalysts offers assistance in converting your batch chemistry to a continuous fixed bed process at all sages of development.
About Our Process
Current batch reactor processes can be converted to continuous processes by catalyst selection and engineering to commercial systems.
Pain Points We Solve
It is not common to have an organization that spans the catalyst development process from lab scale to commercial production.
Implementing catalyst development technology rapidly enables rapid commercialization and maximizes the NPV created by implementing the developed catalyst.
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Are You a Catalyst, Service or Systems Provider?
CATALYST DEVELOPMENT SERVICES
Applied Catalysts offers catalyst development services based on heterogeneous catalysts. Combining our testing services with our catalyst development services accelerates project success and maximizes value creation for the customer.
There will be times when alternate suppliers are needed. As a supplier of catalyst and process technology ourselves, we can help customers source catalysts and chemicals in many areas.
We offer lab-scale and show-tube scale testing of hydrogenation and other chemical processes under reductive or inert conditions. Other chemistries can also be run by request.
Batch Reactor Systems
Batch reactor systems offer a reliable and flexible way to manufacture a wide range of chemical products and allow for better control over each reaction step, making them an ideal choice for many chemical manufacturers.
Our continuous reactor systems offer productivity, reliability, and cost advantages for chemical manufacturing. Turn-key systems can be delivered.
Modular Process Systems
Designed for flexible just in time manufacturing, our modular process systems are the perfect tools for increasing productivity and driving profitability.
Separation Systems are integral to a variety of industries that involve the processing of complex chemical mixtures that require safe, efficient, and reliable process equipment.
Metal Oxide Catalysts (MOC)
MOC products offer advantages as it can be used in both reductive and oxidative environments. Other advantages include high strength, attrition resistance, and tunable surface properties for various applications.
Delivering on a foundation of catalyst development of over 30 years, we offer monolith-based, particulate catalysts, PGM, and base-metal catalysts.
Activated Carbon Monolith Catalysts (ACMC)
At Applied Catalysts, we strive to meet the unique needs of every customer. Whether you have a particular catalyst type in mind or need some additional guidance, we can help find the best solutions through all stages, from development to commercialization.
Granular Activated Carbon Catalysts (GACC)
GACC products have a high surface area and inert support for numerous catalyst applications. We can help you develop, test, and deliver the right catalyst.
Hydrogenation is an essential process in a number of chemical process industries, including Specialty Chemicals, Pharmaceutical intermediates, and Polymers. We offer robust hydrogenation catalysts, systems, and services for a variety of classes of chemistry at the lab, pilot, and production scale.
APPLICATIONS + INDUSTRIES SERVED
Install a Continuous Process for your Current Batch Process with Applied Catalysts
Here is what you can expect:
catalysts proposed for your process based on internal and external catalyst options
semi-pilot and show tube demonstrations including Pilot production runs for market development
lab scale testing and catalyst development, as needed
engineering and fabrication of modular pilot and commercial systems
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